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Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск
Інкалой 825 Кавальны дыск

Інкалой 825 Кавальны дыск


Назва прадукту: кованые дыскі Incoloy 825, кованные дыски инконель 625, кованные дыски монель 400

Дыяметр: да 2.400 мм (меншыя дыяметры адпаведна тоўшчы)

Таўшчыня: да 600 мм

Матэрыял: F22, F65, 4130, 4140, 4145, 4340, 8630; F51, 17-4PH, F55, F53, 904L, F44; манель 400, хастеллой C22, хастеллой c276, хастеллой х, инконель 625, инконель 718, инконель 600, инконель 601, инколой 800, инколой 825, инколой 925, инколой 926 і інш....

Прымяненне: Прамысловае абсталяванне і машыны, якія выкарыстоўваюцца ў металургіі, вытворчасці электраэнергіі і перадачы электраэнергіі.....

спецыфікацыі
дыяметрда 2.400 мм (меншыя дыяметры адпаведна таўсцейшыя)
Таўшчыняда 600 мм

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Апісанне

Incoloy 825 forging discs are used in a wide range of industries, including chemical processing, petrochemicals, oil and gas, marine environments, and more, where they provide reliable performance in harsh and corrosive conditions.

Forging discs made from Incoloy 825 are used in various applications where corrosion resistance, high temperature strength, and excellent mechanical properties are required.

Introducing the Incoloy 825 Forging Disc – a pinnacle of material engineering crafted from premium-grade Incoloy 825 alloy. This disc showcases exceptional resistance to corrosion and high-temperature environments, making it a vital component for demanding industrial applications. Through precision forging, it attains superior mechanical properties, ensuring uncompromising performance and reliability.

Incoloy 825 is a nickel-iron-chromium alloy with additions of molybdenum, copper and titanium. It is an alloy that provides high levels of corrosion resistance to both moderately oxidizing and moderately reducing environments. Alloy 825 is similar to alloy 800 but has improved resistance to aqueous corrosion.

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Incoloy Alloy 825 Chemical Composition

Сплаў%NiCrFeCMnSiCMoAlTiPS
825Мін3819.5al


1.52.5
0.6

макс4623.50.0510.533.50.21.20.030.03

Incoloy 825 Physical Properties

Шчыльнасць8.14 г / cm3
кропка плаўленьня1370-1400 ℃

Incoloy 825 Minimum value of the mechanical properties of the alloy at room temperature

станTensile strength (Rm N/mm)Yield Strength RP0.2 N/mmElongation RateA5 %Цвёрдасць HB
Solid melting state55022030≤ 200

Incoloy 825 alloy has the following properties

1.Good resistance to stress corrosion cracking

2.Good resistance to pitting and crevice corrosion

3.Very good oxidation and non-oxidizing thermo-acid properties

4.Very good mechanical properties at room temperature and up to 550°C

5.Certified for the manufacture of pressure vessels up to 450°C

Incoloy 825 alloy Range of applications Application areas are:

Alloy 825 is widely used in a variety of industrial applications where the service temperature does not exceed 550℃.

Incoloy 825 alloy Application Areas:

Sulfuric acid pickling plants with heating pipes, containers, baskets and chains, etc., seawater cooling heat exchangers, marine products piping systems, acid gas environment piping, phosphoric acid production of heat exchangers, evaporators, washing, impregnation tubes, etc., petroleum refining in the air heat exchanger . Chemical processes in food engineering, flame retardant alloys for high pressure oxygen applications

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матэрыял

Нікелевыя сплавы для кавання:

Манель 400 (UNS N04400/W.Nr.2.4360); Манель K500 (UNS N05500/W.Nr.2.4375), Манель R405 (UNS N04405)

Инконель 718 (UNS N07718/W.Nr.2.4668); Inconel X-750 (UNS N07750/W.Nr.2.4669); Інконель 690 (UNS N06690/W.Nr.2.4642); Інконель 625 (UNS N06625/W.Nr.2.4856); Інконель 600 (UNS N06600/W.Nr.2.4816); Інконель 601 (UNS N06601/W.Nr.2.4851);

Hastelloy B (UNS N10001); Hastelloy C-276 (UNS N10276/W.Nr.2.4819); Hastelloy C (NS333); Hastelloy C-22 (UNS N06022/W.Nr.2.4602)

Incoloy 926 (UNS N08926/W.Nr.1.4529); Incoloy 800HT (UNS N08811/W.Nr.1.4959); Incoloy 825 (UNS N08825/W.Nr.2.4858); GH4169 (Інконель 718)

Коўка з нержавеючай сталі:

F51 (UNS S31803 W.Nr1.4462); 17-4PH(UNS S17400 SUS630 W.Nr1.4542); F55 (UNS 32760 W.Nr1.4501); F53 (UNS 32750 W.Nr1.4410 2205); 904L (UNS N08904 W.Nr1.4539); F44 (UNS S31254 254SMo W.Nr1.4547)

Спецыяльныя сталі з вугляродзістых сплаваў:

F22, F65, 4130 (UNS G41300, 30CrMo), 4140 (UNS G41400, 42CrMo, 42CrMo4), 4145 (UNS G41500, 50CrMo4, 1.7228), 4340 (UNS G43400, 36CrNiMo4, 40NCD3, 40CrNi2MoA), 8630 (UNS G86300)

Асаблівасці

Corrosion Resistance: The Incoloy 825 Forging Disc boasts outstanding resistance to various corrosive environments, including acids, alkalis, and seawater.

High Temperature Strength: Designed to perform in elevated temperatures, this disc maintains its mechanical strength and integrity even in challenging thermal conditions.

Precision Forging: Each disc is meticulously forged, resulting in precise dimensions, uniform grain structure, and enhanced mechanical attributes.

Versatile Application: Its versatility makes it suitable for diverse applications, from chemical processing to marine environments.

Weldability: The alloy's excellent weldability simplifies fabrication and installation, ensuring a seamless integration into your systems.

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працэс вытворчасці

The process of manufacturing Incoloy 825 forging discs typically involves the following steps:

Material Preparation: Incoloy 825 alloy is prepared in the desired chemical composition and purity.

Heating: The raw material is heated to a suitable forging temperature to make it malleable.

Forging: The heated material is placed in a forging press and shaped into a disc using controlled pressure.

Heat Treatment: The forged disc may undergo heat treatment processes such as annealing, quenching, and tempering to optimize its mechanical properties and relieve internal stresses.

Finishing: After forging and heat treatment, the disc may undergo machining or grinding processes to achieve the final dimensions and surface finish.

Inspection and Testing: The finished forging discs are inspected for quality and undergo various tests to ensure they meet the required specifications.

Surface Treatment: Depending on the application, the forging discs may undergo surface treatments such as coating or plating to enhance their corrosion resistance or other properties.

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Перавагі:

Corrosion Resilience: The Incoloy 825 Forging Disc ensures prolonged service life in corrosive environments, reducing maintenance and replacement costs.

Reliable Performance: Designed to withstand high-temperature and high-pressure conditions, the disc guarantees consistent performance and operational safety.

Tailored Adaptability: Custom dimensions and specifications are available to meet the unique requirements of your project.

Hunan Jetvision Industrial Co., LTD з'яўляецца прафесійным вытворцам кавання фланцаў, кавальных кольцаў, каванага вала, каванага бруска, індывідуальных поковок і г.д., прадукцыя шырока выкарыстоўваецца ў механічным абсталяванні, новым энергетычным абсталяванні, нафтахімічным абсталяванні для сасудаў высокага ціску, аэракасмічнай і ваеннай прамысловасці. спецтэхніка і іншыя сферы.

Наша кампанія валодае моцнай тэхнічнай сілай і цалкам укараняе кіраванне эканомнай вытворчасцю. Яна абсталявана поўным наборам вытворчых ліній, якія аб'ядноўваюць апрацоўку кавання, тэрмічную апрацоўку, механічную апрацоўку і тэставанне прадукцыйнасці. Матэрыял ахоплівае легаваную сталь, нержавеючую сталь, алюмініевы сплаў, тытанавы сплаў і суперсплавов і іншых цяжка паддаюцца дэфармацыі матэрыялаў.

Лінія кавання:

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Сцэнар ужывання:

The Incoloy 825 Forging Disc finds extensive applications across industries:

Chemical Processing: Excel in chemical environments, including sulfuric and phosphoric acid production, where corrosion resistance is critical.

Oil & Gas: Thrive in oil and gas processing, offering dependable performance in corrosive and high-temperature conditions.

Marine Engineering: Withstand the challenges of seawater exposure, making it ideal for marine and offshore equipment.

Industrial Equipment: Elevate the reliability of heat exchangers, valves, and various industrial components with the resilience of the Incoloy 825 Forging Disc

Машына для тэсціравання

Jetvision мае сертыфікаваную сістэму менеджменту якасці, якая адпавядае патрабаванням ISO 9001. Гэтая сістэма якасці ахоплівае кожны этап нашага бізнесу. І ў нас ёсць віды выпрабавальнай машыны для праверкі нашых кавальных кольцаў. Што мы прапануем прадукцыю вышэйшай якасці.

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Пасляпродажнае абслугоўванне

Our commitment extends beyond the purchase. Our dedicated support team offers comprehensive after-sales assistance, including technical guidance, installation support, and troubleshooting. Expect prompt and knowledgeable responses, ensuring a seamless experience throughout the disc's service life.

Часта задаваныя пытанні

Q1: What is the maximum temperature the Incoloy 825 Forging Disc can withstand?

A1: The disc maintains its mechanical strength and corrosion resistance up to temperatures around 540°C (1000°F).

Q2: Is the disc suitable for applications involving sulfuric acid?

A2: Absolutely, the Incoloy 825 alloy is well-known for its exceptional resistance to sulfuric acid and other corrosive chemicals.

Q3: Can this disc be used in seawater environments?

A3: Yes, the Incoloy 825 Forging Disc is specifically designed to withstand the challenges posed by seawater exposure.

Q4: How do I ensure the proper installation and maintenance of the disc?

A4: Our comprehensive guidelines will help you with installation and maintenance, ensuring optimal performance and longevity.

What is INCOLOY 825 equivalent material?

Alloy 800 Incoloy 800 UNS N08800

Incoloy 825 is a nickel-iron-chromium alloy with additions of molybdenum, copper and titanium. It is an alloy that provides high levels of corrosion resistance to both moderately oxidizing and moderately reducing environments. Alloy 825 is similar to alloy 800 but has improved resistance to aqueous corrosion.

У чым розніца паміж INCOLOY 825 і 800?

Incoloy 825 | Alloy 825 | UNS N08825

It is similar to alloy 800 but has improved resistance to aqueous corrosion. It has excellent resistance to both reducing and oxidizing acids, to stress-corrosion cracking, and to localized attack such as pitting and crevice corrosion. Alloy 825 is especially resistant to sulfuric and phosphoric acids.

What is the difference between incoloy 825 and 925?

Alloy 825 (Incoloy 825, UNS N08825, 2.4858) and Alloy 925 (Incoloy 925, UNS N09925) are nearly identical in composition, and therefore provide very similar corrosion resistance and physical properties. However, Alloy 925 provides significantly higher levels of strength as it benefits from precipitation strengthening.

What is the forging grade of Inconel 825?

Forging. The forging temperature range for this alloy is 2150/1600ºF (1180/870ºC). Optimum corrosion resistance is obtained when finish forging is carried out between 1800/1600°F (980/870ºC).

У чым розніца паміж Инконель і Инколой?

When comparing the differences the most basic difference between them is their composition. Inconel is an alloy of nickel-chrome and usually contains over 50 percent nickel, whereas Incoloy, is an alloy of nickel-iron-chromium, and contains less than 50 percent nickel content.

What is the difference between Inconel 625 and INCOLOY 825?

The two alloys are quite different in terms of composition. Incoloy 825 is an austenitic nickel-iron-chromium alloy that contains small amounts of molybdenum, copper, and titanium. Inconel 625, on the other hand, is a nickel-chromium-molybdenum alloy that contains small amounts of iron, manganese, and silicon.

What is upset disk forging?

Upset forging involves locally heating a metal bar and then, while holding it firmly with special tooling, applying pressure to the end of the bar in the direction of its axis to deform it.

What is a forging die?

Forging dies are usually made of high-alloy or tool steel. Dies must be impact- and wear-resistant, maintain strength at high temperatures, and have the ability to withstand cycles of rapid heating and cooling.

What is the process of forging?

Forging is a manufacturing process involving the shaping of a metal through hammering, pressing, or rolling. These compressive forces are delivered with a hammer or die. Forging is often categorized according to the temperature at which it is performed—cold, warm, or hot forging. A wide range of metals can be forged.

Чаму коўка лепш ліцця?

Трываласць: каваныя металы маюць большую адносную трываласць, чым літыя і пласціністыя металы, нават калі дэталі выраблены з таго ж сплаву. Зніжэнне верагоднасці дэфектаў: ​​іншыя працэсы могуць прывесці да ўсаджвання металічных частак і праблем з халоднай заліўкай, паражнін у адліўцы або сітаватасці.

Даступныя іншыя коўкі

Hunan Jetvision Industrial Co.Ltd з'яўляецца прафесійным пастаўшчыком і вытворцам, які прапануе віды коўкі з легаванай і нержавеючай сталі, такія як коўка кольцаў, коўка вала, каваны цыліндр, каваныя дыскі, каваныя полыя, каваныя блокі, каваныя круглыя ​​пруткі і г.д., высокай якасці і нізкая завадская цана.

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Матэрыял даступны

Stainless Steel: ASTM A182、F304/304L、 F316/316L、 F316H、F310、 F321、JB4728-2000 、OCR18Ni10Ti、JB4728-2000、OCR17NI12Mo2、2205、2507、2103、904L、254SMD、304LN、316LN、1CR13、2cr13、3cr13、4cr13、321、302、W1813N、W2014N、W2018N、W2020N、P550、Cr18Mn18N、06Cr19Ni10(S30408)、022Cr19Ni10(S30403)、06Cr17Ni12Mo2(S31608)、022Cr17Ni12Mo2(S31603)、06Cr25Ni20(S31008)、06Cr18Ni11Ti(S32168)、022Cr19Ni13Mo(S31703)、0Cr17Ni4Cu4Nb、06Cr19Ni10N、14Cr17Ni2、13Cr13Mo、06Cr13, etc stainless steel forgings.

Alloy Steel: 40Cr、15CrMo、20CrMo、25CrMo、30CrMo、35CrMo、35CrMoV、42CrMo、20Cr2Ni4、20CrNiMo、40CrNiMo、30Cr2Ni2Mo、35CrMoV、12Cr1MoV、38CrMoAl、18Cr2Nio4W、40CrNi2Mo、30CrMnSi、25Cr2MoV、17Cr2Ni2Mo、20MnMo、20MnMoNb、34CrNi3Mo、20CrMnTi、40CrMnMo、30Cr2Ni2Mo、34CrMo1、20CrMnMo、24CrMoV、30Cr2MoV、34CrNi1Mo、17Cr2Ni2Mo、34CrNi3MoV、20CrMnTi、A182F1、F5、F9、F11、F22、12Cr2Mo1、10Cr9Mo1VNbN(F91)、10Cr9MoW2VNbBN(F92)、12CrMoV、4140、4340、4330、4130、4150、9CR2MO、17NiCrMo6-4、18CrNiMo7-6、30CrNiMo8、34CRNIMO、34CrNiMo6、36CrNiMo4、34CrNi3Mo、40CRNIMO、40CrNiMoA、50CrMo4、Q345D、300M、17-4PH、PH13-8Mo、15-5PH、AerMet100, etc alloy steel forgings.

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